China wholesaler Wgp Drum Gear Stainless Steel Flexible Coupling with Brake Disc for Heavy Industrial Equipment

Product Description

WGP Drum Gear Flexible Coupling With Brake Disc For Heavy Industrial Equipment

Description:
WGP Drum Gear Coupling With Brake Disc has a brake disc, brake disc can rotate speed by controlling the speed to adjust the machine. As shown in figure WGP with brake drum set type gear coupling is divided into I type and II type 2 forms, the only difference is that the brake disc is different.
WGP Drum Gear Coupling With Brake Disc is an improved type of gear coupling, consisting of inner gear and the same number of teeth of the flange half band coupling parts etc..
WGP Drum Gear Coupling With Brake Disc at work, 2 have the relative angular displacement, relative axial sliding periodic internal and external gear tooth surface, will inevitably lead to tooth wear and power consumption, therefore, the gear coupling needs to work in good condition and seal. The toothed coupling has small radial size and large load capacity. It is usually used for shafting transmission under low speed and heavy load conditions. The high accuracy and dynamic balancing gear coupling can be used for high speed transmission.

 

Features:

1. Double drum-shaped tooth structure, can compensate for a larger axis offset,

2. The brake disc is arranged at the passive end of the coupling, the weight of the brake disc and the working brake load and vibration are completely supported by the half coupling, thereby improving the meshing performance of the drum teeth during braking,

3. The maximum braking torque is not restricted by the structural strength of the coupling, safe and reliable,

4. Compact structure, brake disc cooling conditions are good,

5. Plug-in brake disc can be quickly be replaced without removing the device.

Applications:
Metallurgy, mining, lifting and transportation industries, petroleum, chemical, general machinery and other heavy machinery shaft drive.

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flexible gear coupling

Flexibility of Flexible Gear Couplings in High-Temperature or Corrosive Environments

Flexible gear couplings are designed to operate in a wide range of environments, including high-temperature and corrosive conditions. Their construction and choice of materials allow them to withstand challenging industrial settings. Here’s how flexible gear couplings handle such conditions:

High-Temperature Environments:

Flexible gear couplings are often manufactured using heat-resistant materials, such as alloy steel or stainless steel. These materials can withstand elevated temperatures commonly found in various industrial processes. The design of the coupling allows for efficient heat dissipation, preventing the buildup of excess heat and ensuring reliable operation.

It is crucial to choose the appropriate material and lubrication for the specific high-temperature application to avoid premature wear and failure. Regular maintenance and monitoring are also essential to detect any signs of heat-related stress and take appropriate action promptly.

Corrosive Environments:

Flexible gear couplings can also be equipped with corrosion-resistant materials, such as stainless steel or nickel alloys, to withstand corrosive environments. These materials offer excellent resistance to chemical reactions and protect the coupling from degradation caused by exposure to aggressive substances.

The sealing mechanisms in some flexible gear couplings provide an additional layer of protection, preventing corrosive agents from entering the critical components of the coupling. Proper lubrication and maintenance are essential in corrosive environments to ensure the coupling’s longevity and reliable performance.

However, it is crucial to choose a flexible gear coupling with the appropriate materials and coatings that suit the specific corrosive environment in which it will operate. Working with reputable manufacturers or suppliers with experience in providing couplings for similar conditions is essential to ensure the coupling’s reliability and long-term performance in challenging environments.

In summary, flexible gear couplings can be successfully used in high-temperature and corrosive environments due to their robust construction, choice of materials, and efficient heat dissipation mechanisms. Proper selection, installation, and maintenance are key factors in maximizing the performance and lifespan of the coupling in such conditions.

flexible gear coupling

Design Considerations for Selecting a Flexible Gear Coupling

When selecting a flexible gear coupling for a specific application, several design considerations are crucial to ensure optimal performance and reliability:

  • Torque Capacity: Determine the maximum torque requirement of the application and choose a coupling with sufficient torque capacity to handle the transmitted loads without exceeding its limits.
  • Speed: Consider the operating speed of the machinery and select a coupling that can handle the rotational speed without generating excessive heat or vibrations.
  • Misalignment Tolerance: Assess the expected misalignment between the shafts in the system and choose a coupling that can accommodate both angular and parallel misalignments within acceptable limits.
  • Service Environment: Evaluate the working conditions, including temperature, humidity, and the presence of corrosive agents, and select a coupling made from materials suitable for the specific environment.
  • Space Limitations: Take into account the available space for the coupling installation and choose a compact design that fits within the available constraints.
  • Alignment Maintenance: Consider the ease of alignment and maintenance requirements of the selected coupling. Some couplings may require more frequent maintenance than others.
  • Backlash: Evaluate the application’s tolerance for backlash (angular play) in the coupling and select a design that meets the required precision.
  • Torsional Stiffness: Determine the need for torsional stiffness in the system to avoid torsional vibrations and ensure accurate torque transmission.
  • Resonance Avoidance: Identify potential resonance frequencies in the system and choose a coupling that helps avoid resonance, preventing amplified vibrations.
  • Cost: Consider the budget constraints and compare the cost-effectiveness of different coupling options while ensuring the selected coupling meets all the necessary requirements.

By carefully considering these design factors, engineers and designers can choose the most suitable flexible gear coupling for their specific application, ensuring smooth operation, reduced maintenance, and extended equipment lifespan.

flexible gear coupling

Accommodating Misalignment and Reducing Vibrations in Flexible Gear Couplings

Flexible gear couplings use an elastomeric flexible element, often made of high-quality rubber, to connect the two gear hubs. This design allows the coupling to accommodate misalignment between the connected shafts and reduce vibrations during operation.

1. Misalignment Accommodation: The flexible nature of the elastomeric element allows it to bend and flex as the shafts move out of alignment. Flexible gear couplings can accommodate three main types of misalignment:

  • Angular Misalignment: Occurs when the shafts are not parallel and are at an angle to each other.
  • Parallel Misalignment: Occurs when the shafts are not in a straight line but are parallel to each other.
  • Axial Misalignment: Occurs when the shafts are displaced along their axis.

The ability to handle these types of misalignment is crucial in various industrial applications where machinery may experience movement, thermal expansion, or other dynamic forces.

2. Vibration Reduction: The elastomeric material in the flexible gear coupling acts as a damping mechanism. It absorbs and dissipates vibrations and shocks generated during operation. This damping effect helps in reducing noise levels and protects the connected equipment from damage caused by excessive vibrations.

Overall, the combination of misalignment accommodation and vibration reduction in flexible gear couplings contributes to improved system reliability, reduced maintenance requirements, and extended machinery life.

China wholesaler Wgp Drum Gear Stainless Steel Flexible Coupling with Brake Disc for Heavy Industrial Equipment  China wholesaler Wgp Drum Gear Stainless Steel Flexible Coupling with Brake Disc for Heavy Industrial Equipment
editor by CX 2024-03-11

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