China OEM Flange Cast Iron Coupling Steel Universal Joint Cardan Pump Rubber Motor Disc Curved Tooth Flex Rigid Drive Shaft Nm Yox Fluid Jaw Flexible Chain Gear Couplings

Product Description


Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin: Jangsu,China
Type: Powder metallurgy sintering
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron,stainless,steel,copper
Key selling points: Quality assurance
Mould type: Tungsten steel
Material standard: MPIF 35,DIN 3571,JIS Z 2550
Application: Small home appliances,Lockset,Electric tool, automobile,
Brand Name: OEM SERVICE
Plating: Customized
After-sales Service: Online support
Processing: Powder Metallurgr,CNC Machining
Powder Metallurgr: High frequency quenching, oil immersion
Quality Control: 100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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flexible gear coupling

Flexibility of Flexible Gear Couplings in High-Temperature or Corrosive Environments

Flexible gear couplings are designed to operate in a wide range of environments, including high-temperature and corrosive conditions. Their construction and choice of materials allow them to withstand challenging industrial settings. Here’s how flexible gear couplings handle such conditions:

High-Temperature Environments:

Flexible gear couplings are often manufactured using heat-resistant materials, such as alloy steel or stainless steel. These materials can withstand elevated temperatures commonly found in various industrial processes. The design of the coupling allows for efficient heat dissipation, preventing the buildup of excess heat and ensuring reliable operation.

It is crucial to choose the appropriate material and lubrication for the specific high-temperature application to avoid premature wear and failure. Regular maintenance and monitoring are also essential to detect any signs of heat-related stress and take appropriate action promptly.

Corrosive Environments:

Flexible gear couplings can also be equipped with corrosion-resistant materials, such as stainless steel or nickel alloys, to withstand corrosive environments. These materials offer excellent resistance to chemical reactions and protect the coupling from degradation caused by exposure to aggressive substances.

The sealing mechanisms in some flexible gear couplings provide an additional layer of protection, preventing corrosive agents from entering the critical components of the coupling. Proper lubrication and maintenance are essential in corrosive environments to ensure the coupling’s longevity and reliable performance.

However, it is crucial to choose a flexible gear coupling with the appropriate materials and coatings that suit the specific corrosive environment in which it will operate. Working with reputable manufacturers or suppliers with experience in providing couplings for similar conditions is essential to ensure the coupling’s reliability and long-term performance in challenging environments.

In summary, flexible gear couplings can be successfully used in high-temperature and corrosive environments due to their robust construction, choice of materials, and efficient heat dissipation mechanisms. Proper selection, installation, and maintenance are key factors in maximizing the performance and lifespan of the coupling in such conditions.

flexible gear coupling

Comparison of Flexible Gear Couplings with Diaphragm Couplings and Beam Couplings

Flexible gear couplings, diaphragm couplings, and beam couplings are all types of flexible couplings used in mechanical power transmission systems. Each type has its unique characteristics and advantages:

  • Flexible Gear Couplings: These couplings consist of gear teeth that mesh together to transmit torque. They are known for their high torque capacity, ability to accommodate misalignment, and torsional stiffness. Flexible gear couplings are commonly used in heavy machinery, such as industrial conveyors and mining equipment, where high torque and misalignment compensation are required.
  • Diaphragm Couplings: Diaphragm couplings utilize a thin metal diaphragm to transmit torque between the shafts. They are ideal for applications that demand high precision and no backlash. Diaphragm couplings offer excellent torsional rigidity and can handle axial, angular, and parallel misalignments. They are often used in precision machinery, robotics, and medical equipment.
  • Beam Couplings: Beam couplings consist of one or more helical cuts along a cylindrical coupling body. They are known for their flexibility, zero backlash, and compact design. Beam couplings can handle misalignment and are suitable for applications with limited space, such as small motors and positioning systems.

The choice between flexible gear couplings, diaphragm couplings, and beam couplings depends on the specific requirements of the application:

  • Flexible gear couplings are preferred for high-torque and heavy-duty applications with substantial misalignments.
  • Diaphragm couplings excel in applications where precision and backlash-free operation are critical.
  • Beam couplings are suitable for compact systems and applications with limited misalignment.

Each type of coupling has its strengths and limitations, and selecting the most appropriate one depends on factors like torque requirements, misalignment, precision, space constraints, and environmental conditions. Consulting with coupling manufacturers or experts can help in making the right choice for a specific application.

“`flexible gear coupling

Advantages of Flexible Gear Couplings

Flexible gear couplings offer several advantages over other types of couplings:

  1. Misalignment Compensation: Flexible gear couplings can accommodate angular, parallel, and axial misalignments between the connected shafts. This ability to compensate for misalignment reduces stress on the machinery, shafts, and bearings, leading to improved overall system reliability and reduced maintenance requirements.
  2. Vibration Damping: The elastomeric flexible element in the coupling acts as a damping mechanism, absorbing vibrations and shocks during operation. This feature helps in reducing noise levels and protecting the connected equipment from damage caused by excessive vibrations.
  3. High Torque Transmission: Flexible gear couplings are designed to handle high torque loads, making them suitable for heavy-duty applications in various industries.
  4. Compact Design: Compared to some other types of couplings, flexible gear couplings have a relatively compact design, making them suitable for applications with space constraints.
  5. Easy Installation and Maintenance: The simple design and flexible nature of these couplings make them easy to install and maintain, minimizing downtime and associated costs.
  6. Reliability: Flexible gear couplings are known for their reliability and long service life, ensuring uninterrupted power transmission in critical industrial processes.
  7. Torsional Flexibility: The elastomeric material used in the coupling provides high torsional flexibility, enabling smooth torque transmission even in applications with varying loads and speeds.

Overall, the advantages of flexible gear couplings make them a popular choice for power transmission systems in various industries, including mining, steel, paper, and chemical processing, where the demands for performance, reliability, and durability are essential.

China OEM Flange Cast Iron Coupling Steel Universal Joint Cardan Pump Rubber Motor Disc Curved Tooth Flex Rigid Drive Shaft Nm Yox Fluid Jaw Flexible Chain Gear Couplings  China OEM Flange Cast Iron Coupling Steel Universal Joint Cardan Pump Rubber Motor Disc Curved Tooth Flex Rigid Drive Shaft Nm Yox Fluid Jaw Flexible Chain Gear Couplings
editor by CX 2024-04-22


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