China manufacturer Flexible Flex Fluid Chain Jaw Flange Gear Rigid Spacer Pin HRC Mh Nm Universal Fenaflex Oldham Spline Clamp Tyre Grid Hydraulic Servo Motor Shaft Coupling

Product Description

Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
 

Product Description

The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload

We can provide the following couplings.
 

Rigid coupling Flange coupling Oldham coupling
Sleeve or muff coupling Gear coupling Bellow coupling
Split muff coupling Flexible coupling Fluid coupling
Clamp or split-muff or compression coupling Universal coupling Variable speed coupling
Bushed pin-type coupling Diaphragm coupling Constant speed coupling

Company Profile

We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company’s quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!

 

How to use the coupling safely

The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.

 

Certifications

 

Packaging & Shipping

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flexible gear coupling

Safety Considerations When Using Flexible Gear Couplings in Critical Applications

Flexible gear couplings are widely used in critical applications where safety and reliability are of utmost importance. While these couplings are designed to accommodate misalignments and reduce vibrations, there are some safety considerations to keep in mind:

  • Proper Installation: Ensure that the flexible gear coupling is installed correctly according to the manufacturer’s guidelines. Improper installation can lead to premature failure and safety hazards.
  • Regular Inspection: Perform regular inspections and maintenance to identify any signs of wear, damage, or misalignment. Addressing issues promptly can prevent unexpected failures.
  • Torque and Speed Ratings: Adhere to the specified torque and speed ratings of the coupling. Operating the coupling beyond its limits can lead to catastrophic failure.
  • Environmental Conditions: Consider the environmental conditions in which the coupling will operate. Factors such as temperature, humidity, and the presence of corrosive substances can impact the coupling’s performance and safety.
  • Emergency Stop Mechanism: In critical applications, it is essential to have an emergency stop mechanism in place to quickly disengage the coupling during emergencies.
  • Overload Protection: Implement overload protection systems to prevent excessive torque transmission, which could cause damage to connected equipment.
  • Periodic Maintenance: Follow a regular maintenance schedule to ensure that the coupling remains in optimal condition and to identify any potential safety risks.
  • Training and Awareness: Ensure that personnel operating and maintaining the equipment are adequately trained and aware of the safety considerations related to the flexible gear coupling.

By adhering to these safety considerations and following best practices, the use of flexible gear couplings in critical applications can contribute to safe and reliable operation, reducing the risk of downtime and costly failures.

flexible gear coupling

Potential Causes of Failure in Flexible Gear Couplings and Prevention

Flexible gear couplings, like any mechanical component, may experience failures if not properly maintained or operated. Some potential causes of failure and ways to prevent them include:

  • Misalignment: Misalignment between the shafts can cause excessive stress on the coupling components, leading to failure. Regularly check and align the shafts to ensure they are properly aligned within specified tolerances.
  • Overloading: Exceeding the rated torque capacity of the coupling can result in premature failure. Always operate within the recommended torque limits and avoid sudden shock loads.
  • Poor Lubrication: Inadequate or improper lubrication can lead to increased friction, wear, and overheating. Follow the manufacturer’s guidelines for lubrication frequency and use the correct type of lubricant.
  • Corrosion: Exposure to corrosive environments can degrade the coupling’s material over time. Select couplings made from corrosion-resistant materials or use protective coatings when necessary.
  • Fatigue: Cyclic loading and continuous operation can cause fatigue failure in flexible gear couplings. Ensure the coupling is rated for the application’s required number of cycles and replace it if it shows signs of fatigue or wear.
  • Temperature: Operating the coupling at temperatures beyond its limits can lead to material degradation and reduced performance. Check the coupling’s temperature rating and operate within the specified range.

Regular inspection, maintenance, and adherence to the manufacturer’s guidelines are essential to prevent failure and ensure the reliable performance of flexible gear couplings. Implementing preventive measures can extend the couplings’ lifespan, minimize downtime, and enhance the overall efficiency of the machinery they are part of.

flexible gear coupling

Flexible Gear Coupling: Function and Operation

A flexible gear coupling is a type of mechanical coupling used to connect two shafts in a power transmission system. It consists of two hubs with external gear teeth and an elastomeric flexible element between them. The flexible element can be made of materials such as polyurethane, rubber, or synthetic materials with high torsional flexibility and damping properties.

The function of a flexible gear coupling is to transmit torque between the connected shafts while accommodating misalignments and absorbing shocks and vibrations. When the shafts are misaligned due to angular, parallel, or axial displacements, the flexible element allows the hubs to move relative to each other, thus minimizing the transmission of misalignment forces to the connected machinery.

The operation of a flexible gear coupling involves the following steps:

  1. The torque from the driving shaft is transmitted to the first hub with external gear teeth.
  2. The external gear teeth on the first hub mesh with the internal gear teeth on the flexible element.
  3. As the flexible element deforms under torque and misalignment, it allows the second hub to rotate while maintaining contact with the first hub.
  4. The torque is then transmitted from the flexible element to the second hub, which drives the driven shaft.

The flexibility of the elastomeric element in a flexible gear coupling allows it to dampen vibrations and shocks that may occur during operation, thereby protecting the connected equipment from potential damage. Additionally, its ability to accommodate misalignment reduces stress on the shafts and bearings, extending the life of the power transmission system.

China manufacturer Flexible Flex Fluid Chain Jaw Flange Gear Rigid Spacer Pin HRC Mh Nm Universal Fenaflex Oldham Spline Clamp Tyre Grid Hydraulic Servo Motor Shaft Coupling  China manufacturer Flexible Flex Fluid Chain Jaw Flange Gear Rigid Spacer Pin HRC Mh Nm Universal Fenaflex Oldham Spline Clamp Tyre Grid Hydraulic Servo Motor Shaft Coupling
editor by CX 2024-05-10

Comments

Leave a Reply

Your email address will not be published. Required fields are marked *